Time for my bi-monthly shop update.
The new motor is in the Screamin’ Woody and I took it for a blast down my nasty rural road. Appears to be fine, but I didn’t take it above 4500 RPM as we’ve had a lot of rain and the 35mph road is pretty rough. Changed the preload a little to help it launch straighter – but haven’t test that. I’ll come to Bradenton a day early and try to work out the wrinkles.
Back at the shop I put it on the rack. Changed the breakin oil for racing oil, cleaned the underside, and found a crimp in the fuel line making a 90 degree turn – so it was cut out and replaced with a couple 45 degree hose ends and a m/m fitting. Polished the wheels, put it back on the ground to clean under the hood, interior and exterior.
She’s ready to go into the Stacker when I finish out-fitting it.
Because the Screamin’ Woody will be untested before the race in Bradenton, FL in early March, I’m gonna throw the Thug on the Lift as a backup, in case there’s an issue with the Screamin’ Woody. So it too had its oil changed, wheels polished and a through detailing.
Tool Time with Jake
In the above photo, you see Grandson #2 – Jake. He and his twin sister Elwood spent a few days with Deb and I, as their mother was having a medical procedure. Jake spent a 1/2 day in the shop learning a little about tools and cars.
He naturally wanted to grab a seat (including back seat) in the three cars in Shop 1 – where most of the work is done. Afterwards, he learned how to mark a 1/2″ impact wrench holster level on the Stacker door, drill through one panel while stopping before going through the outside skin, and riveting the holster on the door.
As I was trying to show him how to mount and wire up a 9000# winch in the Stacker, I found that a 5-year-old boy’s 1st tool-time (keep in mind I have two sons and three handy daughters – so this isn’t my first rodeo) has limited patience. To get him to stop rummaging through the tool drawers in the Stacker, I used the “Ole Tape Measure Trick” and had him measure some stuff.
After he got bored of that, he decided Tool-Time was over and decided to play on the playground I built in front of my house a couple of years ago.
So speaking of the new Stacker, I need to finish out-fitting it so I can load the cars up. Check a couple of previous posts to update yourself where I’d gotten by mid last month. Most is done, but the winch (to get the cars in and out of the trailer) was not.
When I ordered the Stacker built to what I’ve learned about trailers over the years, I had them build an in-floor compartment for a winch with 1/2″ platting. There’s a door that covers it to make for a flat floor. I test fitted the winch and drilled some 1/2″ holes through the plate. The winch was then mounted by bolting in from the under the trailer, using Grade 8 hardware.
Once bolted in, it became obvious that Intech didn’t make the well deep enough for the relay box that sits on top. I took it apart to remove the mount, and the only place it would fit was in back of the winch – only if I removed the lower mounting rod off the winch.
Even then, I only had about 1/2″ clearance from the now neatly rolled spool. Since we all know this will be the last time the spool will be neat – that wasn’t going to work. I removed the relay and rolled under the trailer with it and a mount I had made from aluminum bar stock. After tearing out a clump of hair caught in the creeper’s wheel, I remembered that now that my hair is again Long – that I have to have hoodie up when on a creeper.
I then drilled a 2″ hole through the 1/2″ plate, almost breaking my wrist many times when the broch stopped moving but my big Dewalt drill still wanted to turn.
It would only be Natural that after taking two shots of mounting the relay box under the trailer that the cables to the winch would all be 1″ too short. So work stopped on the winch while I placed an order for 4Ga copper cable butt connectors and a couple options on 2″ hole grommets.
However, there was other work to be done.
Like a couple door baskets, disposable glove holder, magnetic bars for wrenches, and a couple Velcro straps to hold a yoga mat for me to lay on when under the car.
Mounted power tools, batteries and charger on bench splash board, and an oil pan holder on the wall under the oil rack. I should have the Stacker finished and the cars loaded in by the end of next week.
The Old Aluminum Trailer
If you’ve been following along, you’ll know that I have a 25 year old aluminum trailer I’m making new again. A few posts back I showed how the inside and outside was stripped and painted, new LED tail and marker lights, reflective Red/White/Blue stripes, Texas Flag painted on door, and about half of the out-fitting done. Since then:
I cut a 1″ square 3/16″ steel plate into four 6″x6″ plates, punched 1/2″ holes in them, primed and painted White to match the trailer. They’ll be backing plates to the Puck lock, to spread the stress on the inside and outside of the door, inside and outside of the trailer. I’ll be mounting the Puck lock next week.
At the rear of the trailer I mounted a jack pouch, spare tire, and blower on the curb side. On the street side – I mounted a strap holder with a cut down yoga mat as a wall protector. A broom holder and a holder for my director’s chair – in the black bag. Also hung a couple cord holders. I mounted some small D-Rings for bungee cords – to keep stuff from flopping or falling onto my car – as this is a very narrow trailer. I also secured the basket holding the jacks with bungee cords and D-Rings. That’s for in case the car gets too close winching out and I need to get them out of the way. The plan is to be able to quickly get to the spare, two bottle jacks and tire spinner by just opening the rear door – and not having to climb over stuff. I have much experience with flats as I drive fast, for long periods of time, on hot southern roads.
Moving to the front curbside of the trailer, I have a door cabinet with drop down table top, wrench/oil rack, fire bottle holder and a disposable glove holder on the door. On the side of the cabinet, I have rubber hands to hold the Weather station pole that extends above the trailer. Outside the door I have a White Board to leave and receive messages when I’m not in my pit. Inside next to the door is a strap rack with a yoga mat protector.
On the front street side:
I have hangers for my power tools, racks for papers and my log book, double helmet rack with stereo under and speakers to the side, a couple magnetic bars and some hand tools mounted. I still have to wire in two batteries, an inverter, a charger, the roof fan, the stereo, a pair of charging lugs and other incidentals. I also need a cover for the radio and plumb for compressed air receptacles under door and rear of trailer.
The Petty Tribute
The gas sending unit in tank was swapped so the gas gauge now works. The shifter was hitting the steering wheel in 1st and second, so a spacer was made to fix that. The retro tach still doesn’t work, so I need to deal with that. The car was cleaned up.
I dug up three old 15″ Mopar wheels for the front, and spare. I took them down to Discount for my bud Gregg to dismount the rotted tires. They were cleaned up, prepped and I hit with rust colored primer. Next week I’ll play around with cream paint and primer to make look rusty like the back wheels and then take to Discount for some new Goodrich T/As to get mounted. Then the car is done.
Ginger, my Magnum XE
The Gear Vendors overdrive is in the car, just waiting for the Driveshaft from Victory. It arrived yesterday, and that car should be back on the road next week.
The Skipper – My Magnum GT
The engine and Transmission was pulled.
All of the under hood parts were pulled.
Under the hood will get cleaned, wire brushed and scuffed before receiving a fresh coat of urethane to match the exterior. The engine will cleaned resealed and painted – as will the transmission. Then gets stabbed back in. The AC compressor cleaned and painted. The wiring cleaned – maybe replaced if I can find new authentic. Power steering pump replaced, hard lines either made to look new or replaced. I want under the hood to look as new as the exterior.
So I think that catches me up on the shop reporting. Next report in about two weeks.
The refurbishing of a early 90s aluminum race trailer
About 18 months ago, I bought an early 90s Aluminum Trailer from a racing buddy. The reason was that I had a Motorhome and a Stacker Trailer for week long races, a pick-up truck and gooseneck for weekend races, and a Toy Hauler and pick-up for motorcycle trips. The Toy Hauler needed to be replaced because it was shit and cost me money every time I took it out. I came up with brilliant money saving idea that buying an older, quality, aluminum trailer would allow me to sell both the Toy Hauler and Gooseneck. I could take the Motorhome and trailer (If I set up to carry both my son’s and my Harleys) on motorcycle trips and pull it behind the pick-up for weekend racing.
So I buy this early 90s trailer from Jim Bailey. I paid a premium for it, but it was well cared for and I felt I could freshen up reasonably. To this date, I modified the interior floor to accept the “Lock ‘N Loads to transport bikes, added a winch, some D-Rings, and move the wheel stops to accommodate a bigger car. I then scuffed, prepped and painted the exterior walls white with Red & Blue Stripe. It cost me a gallon of Rustoluem white and a quart each of red and blue Rustoleum – plus some supplies. I also painted the A-Frame gloss black. I later replaced the red and blue stripes with red, white and blue reflector tape – and wrapped the bottom in red/white safety tape. Electrically, I replaced all marker and tail lights with LED and the 7-blade trailer wiring. Finally, I installed an electric jack. Below are a list of shop update links on Maniacal Ravings of Dave Schultz, where I posted Details and Photos of this work.
So the above brings you up until this last week. Everything on the wall was removed and the interior walls were scuffed with 400 grit on a DA Sander, wiped down, taped off, and painted while with a roller.
Then I started to outfit to my convenience. I started with buying a black Yoga mat, cutting it in half, and riveting into place (with 1″ aluminum stock) at the back of the trailer. I then mounted a broom holder, strap holder, cord and hose holders and the Spare tire. I also mounted a hanger for the Director’s chair carrying case.
Moving to the front, I mounted a double helmet closet next to the bench. Onto it I installed a Kenwood stereo and a pair of speakers. To pick up the track radio from pitted in the Boonies, I mounted a high quality antenna on the street side – extending above the roof.
You’ll also note the 12,000 pound winch with a wireless remote mounted against the wall and a removable snatch pulley in the center. Also on the floor are the Lock ‘n Load plates for the removable motorcycle chocks.
Moving to the door, I mounted a door cabinet with fold down table. Below that is an oil bottle shelf, which also holds wrenches and screw drivers. That should alleviate some of the running in and out of the trailer for the most basic tools.
And speaking of convenience, I bought another cheap Yoga mat with carrying strap and riveted the sprap above the door. That makes it easy to grab for those times in the pits when you need to lay on the ground or work under the car.
I still need to:
- Replace the trailer lights junction box with waterproof new
- Mount dual batteries with cutoff switch under bench
- Wire stereo and speakers
- Wire roof exhaust fan
- Run air lines under the trailer from rear and side door to air compressor under bench, and wire a on/off switch on bench
- Make a rack for a set of 4 jack stands
- Mount a rack for two bottle jacks and tire spinner under the spare
- Mount a front strap holder and wall protection
- Mount a 12V fan under upper cabinets
- Mount a intelligent trickle charger for when the trailer is plugged in
- Mount a set of Charging Lug on A-Frame to charge batteries
- Install an inverter to provide AC power from a pair of DC batteries
- Replace 4′ florescent ceiling lights with LED
- Mount a LED pit light
More work on outfitting the Stacker.
The goal is to organize a 2′ shorter trailer with far less storage than the last one.
I still have to mount and wire up the winch, mount a cord-reel and air hose, install a radio and speakers, make a rack for Jack stands and mount some arrangement for hardware.
Ginger, My Magnum XE
The Gear Vendor Overdrive unit is on the transmission.
The master power switch is mounted in the console as is a USB port and 12V outlet for Bluetooth my Amazon Music and Sirus from my iPhone. The LEDs and the enable/disable switch for the overdrive are mounted on the console plate.
I’m waiting on the driveshaft from Victory and I’ll have to modify the exhaust system as the overdrive interfere with the cross-pipe and need to make it curve away from the solenoid on the overdrive.
MoHawk is going to be part Mopar and part Studebaker Hawk. It is a custom Tube Chassis frame, rack & pinion steering, a Mopar 8.75″ rear end, a 340 ci Mopar motor, Tremek transmission, 63 GT Hawk body with 60 Plymouth rear fins, and a 53 Commander front clip.
This is where MoHawk’s chassis stands. Frame is powder costed in Satin black, as is the 8.75″ rear-end and Super Stock leaf springs.
The Skipper – My GT Magnum
Trunk has been taken tp bare metal, repaired and painted. I’m waiting on the floor pan plugs so the carpet can be reinstalled.
The grill is removed and will be dechromed and painted black. The bumpers will be removed, blasted and powder coated gloss black.
I’ll be reconditioning the clear plastic headlight covers and corner lens. The motor and transmission will be pulled, cleaned, painted and dressed up. Everything in engine compartment will be removed and the compartment also cleaned and painted before the engine and new under hood components replaced. The door jams will also be cleaned, scuffed and repainted.
And that’s it. The next report will also include work on the Screamin’ Woody and the Petty Tribute.
I aged some 15″X8″ Wheel Vintiques wheels to look Rusty, and mounted 245/60-15 Goodrich TAs on the rear. I still need to do the same for the fronts.
I repaired the old steering wheel, primed and painted to match the interior.
I tried three different shifter handles and all hit the seat, dash, or both. I finally made a 6″ adaptor to raise a pistol grip shifter 6″, which was enough to clear the bench seat and stay under the boot.
I bought all of the pipes needed to get the block hugger collectors to 2.5″ side exiting exhaust. This is all that is required to finish the car. These are the pipes needed to do the right side.
If you’ve been following along on the Magnum GT, You’ll know it was recently treated to a new poly-urethene paint job, and the leather dyed before that. This week, everything was taken out of the trunk, the Surface flash removed, it was then masked, primed and painted. Since the car is pure black, it was an easy rattle can project. I’ll give the a paint a week to get hard, and then clean and replace the carpet.
The Screamin’ Woody
The engine was reassembled with a new crank, rod, and set of lifters; and stabbed into the car. It will be started and tuned next week.
Outfitting the Stacker
I spent a day getting the Stacker trailer mostly outfitted. On the door I installed a door cabinet fire bottle holder, tire gauge holder, rack of screw drivers and a pair of clamps that hold the weather station in travel mode, and the telescopic pole it goes on (to raise 5′ over the stacker’s roof) when in the pits. Another set of clamps were installed inside the door to hold the pole in travel mode.
On the front wall of the trailer, I mounted a stainless coat rack with 4 stainless steel hangers for my safety suits. Above the coat rack I mounted a pair of stainless steel baskets for racing shoes and gloves. On the ceiling I mounted a swiveling hook to hold my helmet.
Next to the overhead cabinets I mounted an Oil Rack and used Industrial Grey Velcro to hold the lift’s remote control in place. To the rear of the trailer is a strap holder, jack pouch, a blower holder and a couple cord holders.
I also put the hand tools in the appropriate drawers, but I’ll need to go back to clean and oil them before the first race.
In the attic I mounted a holder for four 5gallon fuel jugs.
I still have a day left to finish organizing myself into a 2′ shorter trailer.
- Installed an electric gate
- Replaced all bulbs in Magnum XE with LED
- Replaced AC blower motor on Magnum XE
- Removed the Grill to the Magnum GT to paint when it gets warmer
- Figured out I had the wrong parts to install an overdrive in the Magnum XE, and ordered the correct ones
- Did a little cleaning and organizing in the shop
Engine has been reassembled with a new crank, a new rod, New roller lifters. The fresh motor was stabbed in yesterday and will get fired up and tuned next week.
Photos obviously in reverse order.
Detroit locker waiting for the carrier bearings and chunk gasket.
Took the rear wheels I painted along with the rear wheels to the Magnum XE to my bud at Discount. He took the 245s off the Magnum wheels and put on the Petty wheels, and put 255s on the Magnum.
Painted up the shifter handle extender and bought some Stainless Steels bolts, nuts and split washers.
Remounted the door cabinet 1/2″ to left as it interfered with other door.
Ginger, my Magnum Xe, is in the air ready for it’s Gear Vendors overdrive. However, one of the parts was not the right one, so it was sent back for them to exchange.
I ordered a Four Seasons AC fan from Rock Auto, but the one sent was defective. The motor won’t turn – and you can see the shaft is cocked at an angle. I got the RMA , boxed it up, put a Fedex label on – and its waiting to be picked up.
Valve covers are swapped out, as the black ones and the MSD Billet distributor couldn’t play nice together. A banjo fitting and drop base air cleaner were ordered. Also ordered was a C-Body shifter handle, as the B-Body won’t play nice with the bench seat.
The Victory driveshaft came in a little long, and had to go back for a trim. When all of that gets here, it will be ready to start.
I wet-sanded the steering wheel with 600 grit, and hit the backside with another coat of paint. Tomorrow I’ll flip it over and hit with a coat. Then 4-5 coats of polyurethane gloss and some wet sanding the orange peel a week after it cures ought to have a nice and tough steering wheel.
Unboxed the Pit Pal Stuff and put in trailer. Mounting it all is on the very long todo list. Also need to mount the winch in the floor compartment. Have a couple cord reels and an air hose reel also needing to be mounted.
The place I bought the coach (in Hammond, LA) mailed the Texas DMV the certificate of origin for the Coach and Chassis, along with the check for the sales taxes collected. The DMV called yesterday and told me that I had 14 days to get the coach inspected and titled or they’ll send the paperwork back. I’m leaving for the lake tomorrow, and plan to stay there through the Thanksgiving holiday. So I had to go get it inspected and drive to the Katy DMV to title and register.
Coming back from Detroit in my Ram 3500 and trailer, in the dead of the night on a State highway in the sticks, I hit a 300 pound Black Boar with the cruise set at 80. Since then, my truck has felt like the wheels were way ought of balance. I called my old softball bud (from 25 years ago), who manages a Discount Tire and had him order me a set of Continental steering tires. I asked him to check the balance of the ones coming off. The left was 4.25ozs off and the right was out of round. All is well now.
8.75″ 742 rear end going into the Stude “MoHawk) was rebuilt with new races and bearings, cleaned and painted.
An automatic gate opener kit I bought bought was unboxed, laid out, and I went over with the Shop Rat how to install.
Speaking of Shop Rat, he spent the day detailing the Magnum GT as a guy is flying in from Boston tomorrow to buy it.
So that’s how my day in the shop went today.
You get old because you stopped Racing
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Got the engine and transmission stabbed in the Petty Tribute today. I ordered an aluminum cross flow radiator, starter motor, coil holder, set of pulleys and brackets, 1-wire alternator with on-board regulator, throttle cable, 800cfm AVS2 carb, and MSD Box to distributor wire.
Need to get all of that in/on, punch a hole in the floor for the shifter and measure/order a driveshaft before we can start it up.
That’s about all that will get done on the car until next week
and the valve covers are still in the dishasher
IN June, I ordered a new Coach and stacker built exactly the way I want them. Both are now ready for pickup
I post this mainly in case someone had same issue as me.
Charlies Oil Pans had been making the fabricated oil pan to fit the Screamin’ Woody, my 60 Plymouth wagon. Charlies went out of business and when I contacted Stef’s, they said 2 months and $1000 to make one. Milodon made a off the shelf that. fits, but no windage tray for a 4.50″ stroke.
I found that 440 Source makes a pretty good looking 7-quart fabricated aluminum pan that fits, and there’s a windage tray for strokes up to.4.501″. It only cost about $225 for both and looks to be pretty high quality.
Hopefully the crank comes back from machine shop this week and engine can start to go back together. Need to cut a hole for the external oil pump and swinging pickup.
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